Integrated Business Processes with ERP Systems Question

1. What is the main objective of material planning? What are the basic questions addressed by material planning?

2. List and describe the steps in the material planning process.

3. Which master data are relevant for material planning?

4. Define and explain the relevance to material planning of the followingdata in the material master:a. Procurement typeb. MRP typec. Lot size keyd. Scheduling timese. Planning time fencef. BOM selection methodg. Availability check grouph. Strategy groupi. Consumption mode

5. Define and distinguish between consumption-based planning and materials requirements planning.

6. Explain how to reorder point planning works.

7. Explain the differences betweena. Dependent requirements and independent requirementsb. Planned independent requirements (PIRs) and customer requirements(CIRs).

8. Explain the common time estimates included in the material master.

9. Identify and discuss the different types of in-house production timesdefined in the material master.

10. Compare and contrast the three production planning strategies discussedin this chapter.

11. Explain the process by which CIRs consume PIRs, and provide an example.

12. What are product groups? What is the role of product groups in materialplanning?

13. Compare and contrast aggregation and disaggregation.

14. What is the role of the MRP controller in material planning?

15. Briefly describe the steps in the material planning process in terms of thetriggers, data, tasks, and outcomes.

16. Explain the functions and components of a planning table. Discuss thedifferent methods of generating a production plan with a planning table.

17. What are the different options for disaggregating a sales plan or a production plan?

18. Explain the differences between MRP and MPS.

19. Describe the tasks completed in the MRP step of the material planningprocess.

20. Explain the different control parameters that determine the way the tasksin the MRP step are executed.

21. Discuss the different MRP processing keys.

22. Describe the net requirements calculation.

23. Explain the scheduling process in MRP.

24. Define and discuss the types of procurement proposals that can be created in MRP.

25. Assess the advantages and disadvantages of creating planned orders andpurchase requisitions for externally procured materials.

26. Define MRP element.

27. Discuss the different reporting tools that are useful in material planning.

28. Distinguish between the stock/requirements list and the MRP list

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